How Long Does it Take to Get Orthotics Made?

A common question we hear from clients is, "How long does it take to get orthotics made?" In this blog, we’ll walk you through the process of getting custom orthotics and what you can expect in terms of time frames.

At Healthy Steps Pedorthic Clinic, we understand that getting custom orthotics can be a vital step in alleviating foot pain, improving mobility, and enhancing your overall quality of life.

Whether you’re dealing with flat feet, plantar fasciitis, or other foot-related issues, custom orthotics are designed to provide the support and alignment your feet need to function properly.

What Are Custom Orthotics?

Before diving into the timeline, it’s important to understand what custom orthotics are and why they’re different from over-the-counter insoles.

Custom orthotics are specialized shoe inserts designed to match the unique shape and needs of your feet. Unlike generic insoles, custom orthotics are tailored to address specific issues such as:

• Arch support for flat feet or high arches
• Correcting foot alignment to relieve pressure on joints
• Managing pain from conditions like plantar fasciitis, bunions, or arthritis
• Providing extra cushioning for people with diabetic foot problems

The process of getting custom orthotics involves several steps, from the initial assessment to the final fitting. Let’s explore each stage in detail to give you a clearer idea of how long it takes to get your custom orthotics.

How Long Does it Take to Get Orthotics Made?

Step 1: Initial Consultation and Assessment (1-2 Weeks)

Here’s what typically happens during this stage:

• Foot Examination: We’ll begin by taking a detailed look at your feet, including any signs of deformities, calluses, or areas of discomfort.
• Gait Analysis: We’ll assess how you walk, observing the alignment of your feet, knees, and hips. This helps us identify any issues with your stride or posture that may be contributing to your foot pain or discomfort.
• Medical History: We’ll review your medical history, including any foot or ankle injuries, existing health conditions (such as diabetes), and current symptoms you’re experiencing.
• Foot Scans or Impressions: To ensure your orthotics are a perfect fit, we’ll take detailed measurements of your feet. This can be done using either a 3D digital scanner or traditional plaster moulds.

Once we’ve completed this initial assessment, we’ll have all the information needed to create your custom orthotics.

This step usually takes about 1 to 2 weeks, depending on the availability of appointments and the complexity of the case.

Step 2: Orthotic Design and Fabrication (2-3 Weeks)

After the assessment, we move on to the design and fabrication phase. During this stage, the data we’ve collected from your foot scan or mould is used to create a customized orthotic that addresses your specific foot issues.

Here’s how this phase works:

• Orthotic Design: Based on the foot impressions and analysis, we’ll design orthotics that provide the right level of support, alignment, and cushioning for your needs. We consider factors like the shape of your arches, the pressure points on your feet, and your gait mechanics.
• Material Selection: Different materials are used for orthotics depending on the purpose and desired comfort level. Some orthotics are made of rigid materials to provide maximum structural support. Others are softer and more flexible to enhance comfort during physical activity.
• Fabrication Process: Once the design is finalized, the orthotics are manufactured in a specialized lab. The manufacturing process typically involves precise cutting, moulding, and layering of the selected materials to create the perfect fit for your feet.

This fabrication process usually takes 2 to 3 weeks, depending on the complexity of the orthotics and the workload at the lab. We ensure that the materials and design are of the highest quality, so you get durable, effective orthotics that will last.

Step 3: Fitting and Adjustments (1 Week)

Once your custom orthotics are ready, we’ll contact you to schedule a fitting appointment. During this visit, we’ll ensure that the orthotics fit your feet properly and that they offer the comfort and support you need.

Here’s what happens during the fitting:

• Fitting Check: We’ll have you wear the orthotics in your shoes and walk around to make sure they fit well and feel comfortable. We’ll also check for any areas of pressure or discomfort that may require adjustments.
• Minor Adjustments: If needed, we’ll make any necessary adjustments to the orthotics on-site. This might involve trimming the edges, modifying the arch support, or tweaking the cushioning to ensure an optimal fit.
• Instructions for Use: We’ll provide you with guidance on how to wear your new orthotics, including breaking them in gradually. We typically recommend wearing them for a few hours a day at first, then gradually increasing the duration to allow your feet to adjust.

This fitting and adjustment process usually takes about 1 week, including the time needed to schedule and attend your appointment.

Step 4: Follow-Up and Final Adjustments (As Needed)

After you’ve had your orthotics for a few weeks, we’ll schedule a follow-up appointment to check how they’re working for you. This allows us to assess whether your foot pain or discomfort has improved and make any final adjustments if necessary.

Sometimes, it takes a little time for your feet to adjust to the new support provided by orthotics, and slight modifications may be needed to optimize their performance. We’re committed to ensuring your complete satisfaction, so if you need any further tweaks, we’re here to help.

Total Time to Get Custom Orthotics: 4-6 Weeks

In total, the process of getting custom orthotics typically takes about 4 to 6 weeks from your initial consultation to receiving your final, properly adjusted orthotics.

We strive to make the process as efficient as possible while ensuring that every detail is handled with care and precision. 

Conclusion: How Long Does it Take to Get Orthotics Made?

At Healthy Steps Pedorthic Clinic, we know how important it is to address foot pain and discomfort promptly and effectively. While the process of getting custom orthotics takes several weeks, the benefits of having personalized, high-quality orthotics are well worth the wait. Custom orthotics can provide long-lasting relief, improve your mobility, and enhance your overall quality of life.

If you’re considering orthotics or experiencing foot pain, contact us today to schedule your initial consultation. We’re here to guide you every step of the way to healthier, happier feet.